Afikim Superlight SL-3 Manuel d'utilisateur

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1
MAINTENANCE INSTRUCTION FOR Superlight SL-3
1.1 General instruction
WARNINGS
1. During maintenance operation on SL-3
Mechanical systems - (i.e., motor and wheel) -
disconnect the connectors from the batteries to avoid
casual operation.
2. During each electrical test, lift the one rear wheel by
means of block and avoid touching moving parts.
3. All technical operations for the SL-3 should be done only
by trained and authorized technician.
The following are instructions for the technician receiving the SL-3 for normal service or for
repair.
1. During the SL-3 service, the vehicle should be parked on a level
surface, with the key switch disengaged.
2. Prior to the beginning of work, check the vehicle for initial troubleshooting.
3. When the SL-3 is entering for repair, troubleshooting the vehicle using in chapter 1.3 .
4. When the SL-3 is entering for general check or preventive maintenance, review this
maintenance instruction for supporting information.
List of specific tools1.2
a. Standard technician tool box (wrenches, screw drivers, hexagon socket
screws key set, etc.).
b. Multimeter (Voltmeter) and Amphometer.
c. Steel band for wires inserting
d. Terminals extractor
N0 load test and driving test
This test is very much recommended when there is a suspicion of Transaxle-Power-Unit parts
faults , or when irregular noises are coming from the Power-Unit . Also when there are
complains about too short travel distance, or battery faults.
For these Tests Connect a DC current meter on the Battery Red Positive (+) Power wire. It is
recommended to use an induction current meter (So that no physical connection is needed) .
Make sure the meter wires are far away from any moving parts. The meter Range needed is up
to 40 Amperes .
For No load test
use appropriate wood blocks lift the one or two rear wheels of the SL-3 up, so
that they are free to turn without touching the floor . Squeeze the speed lever to maximum and
run the breeze for 1-2 minutes before measuring . Than measure the current consumption
should be between 2.5A to 3A .
For Drive test load
drive the SL-3 at full speed on level surface with a user weight of 70-80 Kg
(154-176 lbs) . Than measure the current consumption should be between 6A to 7A .
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Résumé du contenu

Page 1 - List of specific tools1.2

1 MAINTENANCE INSTRUCTION FOR Superlight SL-3 1.1 General instruction WARNINGS 1. During maintenance oper

Page 2

10 No drive and the Status indicator flashes (3, 2) code 1.Check if brake connector is plugged into J3 header. Switch power off and perform the brake

Page 3

11 8. THROTTLE POTENTIOMETER The throttle controls both the speed and the direction of the scooter. Pushing the throttle in one direction the sco

Page 4 - 1.1 Battery Gauge Display

12 circuit, loose connections, no calibrated or damaged potentiometer. If they are good carry out test of the cable that connects controller with fro

Page 5

13 D HEATSINK C value Value means controller internal temperature. If displayed value exceeds 92-Celsius degrees the controller will enter the the

Page 6 - 1.2 STATUS LED INDICATOR

14 10. DIAGNOSTICS 5.1 Diagnosing and troubleshooting using programmer diagnostics mode Connect the programmer. Turn the key switch on. Press the

Page 7 - 3. HORN

15 EXAMPLE 2 Symptom: After charging the battery gauge display indicates less than 20% remaining capacity by flashing the LED 1. Powered up the sc

Page 8 - 5. CHARGING

2110964387511ITEM. QTY.NAMEPART/NO DRAW/NO12 1USER MANUAL ENG. SL-3 PRSL00111 1CHARGER 2A FT00232 + supply cable10 1SEAT SL-2 BLACK ASSY.ASSL030

Page 9 - 6. PARKING BRAKE ASSEMBLY

ABC216591034871n1p1eDETAIL A SCALE 1 : 210dDETAIL B SCALE 1 : 41kDETAIL C SCALE 1 : 4I:\RD\SL-3\DRAWINGS SL3(PART,ASSY.,WIRING)\assy\Cat. No.FTSL001XD

Page 10 - 7. THE MOTOR HARNESS

AC00087SW00016FU00017FU00017FU00014ASSL027ELSL001MOSL001PC00106AS00637AS00619+-+-3422431white/orggreenwhite1548greenblackredredAS00653blackredredblack

Page 11 - 8. THROTTLE POTENTIOMETER

IJKLM5612111013714171615181819882022923DETAIL I SCALE 1 : 31234DETAIL J SCALE 1 : 318DETAIL K SCALE 1 : 3.517161518DETAIL L SCALE 1 : 3819DETAIL M SCA

Page 12 - 9. OPERATIONAL TESTS

2 1.3 Mechanical troubleshooting You have attached full set of drawings include full instruction how to assemble and order every part o

Page 13

C1234567812131514149101115 1 SCREW R/H PHILIP M4*10 SC0017314 8 SCREW PAN PHL.TAP.4.2*9.5 SC0008513 2 SCREW PHILIPS M4X12 SC0005612 2 GRIP F/HANDLE RU

Page 14 - 10. DIAGNOSTICS

123457891061112131415256 2235622 545Cat. No.Page:Of:ScaleDatePart name:Draw.Checked:Production:Date.Conf.Update.Do not scale from drawing.Tolerance.Li

Page 16 - SUPPERLIGHT SL-3 ASSY

12346785910(+)(-)REDBLACKREDAC000151ASSL03121A Right18A RightASSL0152000520BatteryCatalog No.NameVIEW AVIEW BVIEW AVIEW BRRPORTALAC10 1 HEX DOMEND NUT

Page 17 - SUPERLIGHT SL-3

10 1 HEX DOMEND NUT M5 90104449 1 SCREW ALLEN R/H M5*12 GLVA. 90103968 1 COVER F/BAT.REAR 15A 2000676 2000676*7 1 BATTERY 12V,18/21AH See Table6 1 B

Page 19 - FRAME SL-3 ASSY

Controller: 1210-2204Application: Caddy, SL2, SL3LIST OF PARAMETERSFor AfikimREV 1 12/05/04Caddy. SL2, SL3TREMOR COMPACCEL MAX SPEEDACCEL MIN SPEEDD

Page 20 - AFIKIM ELECTRIC MOBILIZERS

3 1.4 Electrical troubleshooting CONTENTS 1. PANEL DISPLAY 1.1 Battery Gauge Display 1.2 Status LED indicator 2. HEADLIGHT 3. HORN 4.

Page 21

4 1. PANEL DISPLAY 1.1 Battery Gauge Display The Panel Display comprises an accurate Battery Gauge Display and a Status indicator. When the key swi

Page 22

5 FAULTS TROUBLESHOOTING OFF OFF OFF Flashes FAULT After charging the Battery gauge display still indicates low battery capacity by flashing

Page 23 - 03-05-04

6 1.2 STATUS LED INDICATOR The diagnostics information can be obtained observing the fault codes issued by the Status LED. First it displays a fast

Page 24 - PORTALAC

7 2. HEADLIGHT During charging the Headlight is not operable. Check and replace if necessary the headlight beam lamp Check the fuse F2 The fuse F2

Page 25

8 4. LOW / HIGH SPEED CONTROL The switch selects the driving mode (maximum speed limited at 60% or no limit) High speed mode = the switch’s contact

Page 26 - Controller: 1210-2204

9 4.Faulty charger 5.Check the batteries connections and status of each circuit breaker included in the battery pack . 1.Incorrect charging. The ch

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